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Gate insert with side gating - SGC

Side gating SGC

Curved tunnel permits gating deep inside the part

 

  • curved tunnel permits gating deep inside the part
  • integrated dead-end recess reduces loss of pressure and shear stress
  • highly wear-resistant hot working steel M2 (1.3343) – 54+2 HRC
side gating SGC

The chart shows the shot weights which can be reached with the respective sizes depending on the viscosity of the plastic materials used.

 
Sizes / Shot Weights
Sizes / Shot Weights
SGC-XS SGC-S SGC-1 SGC-2 SGC-3
Anschnitt 0.4 - 0.8 0.4 - 1.0 0.6 - 1.4 0.8 - 2.1 ~ Ø 1.1 - 3.3
Ø Kanal 2.5 2.5 4 6 8
NV* 12 20 35 250 1000
MV* 7 12 25 120 500
HV* 5 8 15 90 300

* max. shot weights (g) | NV: low viscosity | MV: medium viscosity | HV: high viscosity

Details

Side gating SGC Details
SGC Dimensions Table
SGC Dimensions
b b1 b2 max. d3 h h1 max. h2 h3 l1 l2 M
SGC-XS 10 5 1.1 2.5 12 0-6 1.9 2.0 5 3.2 4
SGC-S 15 6 2.0 2.5 18 2 3.5 4.0 8 4 4
SGC-1 18 8 1.8 4 22 2 3.5 4.1 9 5.2 5
SGC-2 25 10 2.5 6 22 2.5 4.8 5.7 8 6.5 5
SGC-3 30 12 2.8 8 27 4.5 7.5 8.4 9 7 6

SGC-XS

iM
Dimensions Table
Gate Area and Dimensions
A [mm²] ⌀ [mm] b2 [mm]
1 0.13 0.4 0.9
2 0.3 0.6 1.0
3 0.53 0.8 1.1

SGC-S

iM2
Gate Area and Dimensions
A [mm²] ⌀ [mm] b2 [mm]
1 0.15 0.4 1.7
2 0.33 0.6 1.8
3 0.55 0.8 1.9
4 0.79 1.0 2.0

SGC-1

iM22
Gate Area Table
A [mm²] ⌀ [mm] b2 [mm]
1 0.28 0.6 1.4
2 0.53 0.8 1.5
3 0.82 1.0 1.6
4 1.15 1.2 1.7
5 1.52 1.4 1.8

SGC-2

iM232
Gate Area Table (Extended)
A [mm²] ⌀ [mm] b2 [mm]
10.280.61.7
20.540.81.8
30.841.01.9
41.201.22.0
51.571.42.1
62.001.62.2
72.431.752.3
82.901.92.4
93.402.12.5

SGC-3

iM2332
Gate Area Table (Set 4)
A [mm²] ⌀ [mm] b2 [mm]
11.001.12.0
21.751.52.1
32.561.82.2
43.432.12.3
54.352.352.4
65.322.62.5
76.332.852.6
87.383.02.7
98.483.32.8

SGC-3

  • Low Shore hardness = shorter distance L
  • Use centring pin
  • Max. hardness 100 Shore A
Side gating SGC distance to ejector A
Side gating SGC distance to ejector B
Table for Distance L
Table for Distance L
TPE, TPU etc. PE, PP, PET etc. PC/ABS, PA, POM, HI-PC etc. PA+GF, PC, SAN, PMMA etc.
SGC-XS12–1613–2016–2322–29
SGC-S16–2118–2521–2827–34
SGC-121–2626–3431–3936–45
SGC-228–3331–3936–4441–50
SGC-333–3838–4843–5348–58

Examples of installation

Side gating SGC example side gating Standard installation

Side gating – standard installation

Side gating SGC example side gating adapted to the part

Side gating – adapted to part

you can also find all information in our product catalogue.

Contourable TGLL / TGML / TGHL

Contourable tunnel gate inserts version TG – for vertical gating

i-mold contourable gate inserts TGLL, TGML, TGHL

Side gating SGC

Contourable tunnel gate inserts version SGC – for side gating

i-mold gate insert with side gating SGC

Gate inserts - TPS

Contourable tunnel gate inserts version TPS – for side gating

i-mold gate insert for side gating TPS

Downloads S1 Further documents CAD DATA/STP

INJECTION MOuLDING COMPONENTS

CYTEC-UK – Precision Cylinder & Mould Technology

CYTECUK specializes in high-precision hydraulic cylinders, clamping systems, milling heads, and motor spindles for various industrial applications, including tool & mold making, the automotive industry, and aerospace.

  • CyTec UK – Precision Cylinder & Mould Technology

    The company is based in Oldham, UK, and provides solutions from CyTec, AHP Merkle, I-Mold, Servomold, Ermanno Balzi, and Feller Engineering.

  • Servo-driven mould solutions

    ServoMold specializes in servo-electric automation solutions for injection moulds. They provide components like unscrewing devices and linear drives to enhance precision and efficiency in mould construction.

  • Quick coupling systems

    FlexQ supplies multi-coupling plates and single couplings for water, oil and air, allowing fast and safe mould changes.

  • Ceramic insulated hot runners

    HEATLOCK builds hot runner systems and nozzles with the STRAIGHT heater for total melt control and lower energy use.

Email: info@cytecuk.com

The company is based in Oldham, UK, and provides solutions from CyTec, AHP Merkle, I-Mold, Servomold, Ermanno Balzi, and Feller Engineering.

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