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Version S2 - with vestige

Angusseinsatz Standard S2

Gate point area S2

The gate point diameter of tunnel gate inserts “Standard” is already completely constructed. Due to the special manufacturing method all gate point diameters from 0,6 to 2,8 are clearly reproducible.

 
  • for flat parting surfaces, including vestige with integrated cutting edge
  • ready to use! No adjustments necessary
  • available in round (TGR) and square (TGS) versions
  • available in hardness 60HRC
  • highly wear resistant hot working steel M2 (1.3343)
Standard S2 Direkt Einsetzbar

Ready to use!

Tunnel gate inserts version S2 can be installed directly. You drill the hole – we supply the proper tunnel gate insert.

Sizes / Shot Weights
Sizes / Shot Weights
TGR 6 TGR / TGS 8 TGR / TGS 10 TGR / TGS 12 TGR / TGS 14
Gate size 0.6 0.6 / 0.8 0.8 / 1.2 / 1.6 1.2 / 1.6 / 2.0 1.6 / 2.0 / 2.4 / 2.8
Channel Ø (mm) 2.5 3 4 5 6
Low viscosity (NV)* 3 5 30 50 200
Medium viscosity (MV)* 2 4 20 35 120
High viscosity (HV)* 1 3 12 25 75

* Maximum shot weights (g) | NV: low viscosity | MV: medium viscosity | HV: high viscosity

TGS

Standard S2 TGS Anschnitte S1.png?width=350&name=Standard S2 TGS Anschnitte S1
TGS Dimensions
TGS Dimensions
Type b b1 d1 d2 d3 h h1 h2 l1 l2 M Version
TGS8 8 6 0.6 / 0.8 1.9 / 2.1 3 22.0 0.6 1.1 13 3.25 4 S2
TGS10 10 8 0.8 / 1.2 / 1.6 2.2 / 2.6 / 3.0 4 22.0 0.8 1.2 12 4 5 S2
TGS12 12 10 1.2 / 1.6 / 2.0 2.6 / 3.0 / 3.4 5 22.0 0.8 1.4 11 5 5 S2
TGS14 14 12 1.6 / 2.0 / 2.4 / 2.8 3.0 / 3.4 / 3.8 / 4.2 6 22.0 0.8 1.6 10 6 6 S2

TGR

Standard S2 TGR Anschnitte S1.png?width=350&name=Standard S2 TGR Anschnitte S1
TGR Dimensions
TGR Dimensions
Type d d1 d2 d3 h h1 h2 l1 l2 M Version
TGR6 6 0.6 1.9 2.5 17.0 0.6 0.8 10 2.5 4 S2
TGR8 8 0.6 / 0.8 1.9 / 2.1 3 22.0 0.6 1.1 13 3.25 4 S2
TGR10 10 0.8 / 1.2 / 1.6 2.2 / 2.6 / 3.0 4 22.0 0.8 1.2 15 4 5 S2
TGR12 12 1.2 / 1.6 / 2.0 2.6 / 3.0 / 3.4 5 22.0 0.8 1.4 11 5 5 S2
TGR14 14 1.6 / 2.0 / 2.4 / 2.8 3.0 / 3.4 / 3.8 / 4.2 6 22.0 0.8 1.6 10 6 6 S2

Distance to Ejector

Standard S2 Abstand zum Auswerfer TGR6 TGR8 TGS8.png?width=275&height=363&name=Standard S2 Abstand zum Auswerfer TGR6 TGR8 TGS8
Standard S2 Abstand zum Auswerfer TGR5 TGR8 TGS8.png?width=350&height=454&name=Standard S2 Abstand zum Auswerfer TGR5 TGR8 TGS8
Distance to Ejector
  • Low shore hardness = shorter distance L
  • Use centering pin
  • Max. hardness 100 Shore A
Recommended Ejector Distances (L)
Type TPE, TPU etc. PE, PP, PET etc. PC/ABS, PA, POM, HI-PC etc. PA+GF, PC, SAN, PMMA etc.
TGR 6 9–12 12–18 15–22 18–25
TGR/TGS 8 11–14 15–22 19–27 23–30
TGR/TGS 10 15–18 19–27 24–33 28–36
TGR/TGS 12 18–22 22–30 27–36 32–40
TGR/TGS 14 20–25 25–33 30–37 35–43

Companion vestige

For optimum degating (especially of flat parts) we recommend the use of a companion vestige supplementing the vestige with cutting edge. This configuration will ensure that the part is separated from the runner flush with the parting line. Users will find this particularly advantageous in cases where materials are susceptible to stringing

Standard S2 Gegenkalotte

Flat parts

If the molded part is very thin, the vestige must be ground down. (t1>t/2)

Standard S2 Flache Teile

Examples of installation

Standard S2 Einbaubeispiele unter Wand

under wall

Standard S2 Einbaubeispiele mit Flieszhilfe

with flow promoter

Standard S2 Einbaubeispiele angepasst an Kunststoffteil

adapted to part

Standard S2 Einbaubeispiele flaches Teil mit Gegenkalotte Einbau in DS

flat part with companion vestige – installation in fixed half of the mold

Standard S2 Einbaubeispiele flaches Teil ohne Gegenkalotte

flat part without companion vestige

Downloads Further documents CAD DATA/STP

INJECTION MOuLDING COMPONENTS

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CYTECUK specializes in high-precision hydraulic cylinders, clamping systems, milling heads, and motor spindles for various industrial applications, including tool & mold making, the automotive industry, and aerospace.

  • CyTec UK – Precision Cylinder & Mould Technology

    The company is based in Oldham, UK, and provides solutions from CyTec, AHP Merkle, I-Mold, Servomold, Ermanno Balzi, and Feller Engineering.

  • Servo-driven mould solutions

    ServoMold specializes in servo-electric automation solutions for injection moulds. They provide components like unscrewing devices and linear drives to enhance precision and efficiency in mould construction.

Email: info@cytecuk.com

The company is based in Oldham, UK, and provides solutions from CyTec, AHP Merkle, I-Mold, Servomold, Ermanno Balzi, and Feller Engineering.

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