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Version S1 - with machining allowance

Gate point area S1

The gate point diameter of tunnel gate inserts “Standard” is already completely constructed. Due to the special manufacturing method all gate point diameters from 0,6 to 2,8 are clearly reproducible

 

  • with machining allowance on upper surface
  • slight contourings possible
  • same properties as version S2
  • available in round (TGR) and square (TGS) versions

Ready to use!

Tunnel gate inserts version S1 can be installed directly. You drill the hole – we supply the proper tunnel gate insert.

Sizes / Shot Weights
Sizes / Shot Weights
TGR 6 TGR / TGS 8 TGR / TGS 10 TGR / TGS 12 TGR / TGS 14
Gate size 0.6 0.6 / 0.8 0.8 / 1.2 / 1.6 1.2 / 1.6 / 2.0 1.6 / 2.0 / 2.4 / 2.8
Channel Ø (mm) 2.5 3 4 5 6
Low viscosity (NV)* 3 5 30 50 200
Medium viscosity (MV)* 2 4 20 35 120
High viscosity (HV)* 1 3 12 25 75

* Max. shot weight (g) | NV: low viscosity | MV: medium viscosity | HV: high viscosity

TGS

TGR Dimensions (Version S1)
TGR Dimensions (Version S1)
Type b d1 d3 h h1 h2 l1 l2 M Version
TGR6 6 0.6 2.5 17.6 0.6 1.4 10 2.5 4 S1
TGR8 8 0.6 / 0.8 3 22.6 0.6 1.7 13 3.25 4 S1
TGR10 10 0.8 / 1.2 / 1.6 4 22.8 0.8 2.0 15 4 5 S1
TGR12 12 1.2 / 1.6 / 2.0 5 22.8 0.8 2.2 11 5 5 S1
TGR14 14 1.6 / 2.0 / 2.4 / 2.8 6 22.8 0.8 2.4 10 6 6 S1

TGR

TGR Dimensions (Version S1)
TGR Dimensions (Version S1)
Type b d1 d3 h h1 h2 l1 l2 M Version
TGR6 6 0.6 2.5 17.6 0.6 1.4 10 2.5 4 S1
TGR8 8 0.6 / 0.8 3 22.6 0.6 1.7 13 3.25 4 S1
TGR10 10 0.8 / 1.2 / 1.6 4 22.8 0.8 2.0 15 4 5 S1
TGR12 12 1.2 / 1.6 / 2.0 5 22.8 0.8 2.2 11 5 5 S1
TGR14 14 1.6 / 2.0 / 2.4 / 2.8 6 22.8 0.8 2.4 10 6 6 S1

Distance to Ejector

Distance to Ejector
  • Low shore hardness = shorter distance L
  • Use centering pin
  • Max. hardness 100 Shore A
Recommended Ejector Distances (L)
Type TPE, TPU etc. PE, PP, PET etc. PC/ABS, PA, POM, HI-PC etc. PA+GF, PC, SAN, PMMA etc.
TGR 6 9–12 12–18 15–22 18–25
TGR/TGS 8 11–14 15–22 19–27 23–30
TGR/TGS 10 15–18 19–27 24–33 28–36
TGR/TGS 12 18–22 22–30 27–36 32–40
TGR/TGS 14 20–25 25–33 30–37 35–43

Companion vestige

For optimum degating (especially of flat parts) we recommend the use of a companion vestige supplementing the vestige with cutting edge. This configuration will ensure that the part is separated from the runner flush with the parting line. Users will find this particularly advantageous in cases where materials are susceptible to stringing

Flat parts

If the molded part is very thin, the vestige must be ground down. (t1>t/2)

Examples of installation

under wall

with flow promoter

adapted to part

flat part with companion vestige – installation in fixed half of the mold

Contourable TGLL / TGML / TGHL

Contourable tunnel gate inserts version TG – for vertical gating

Side gating SGC

Contourable tunnel gate inserts version SGC – for side gating

Gate inserts - TPS

Contourable tunnel gate inserts version TPS – for side gating

Downloads S1 Further documents CAD DATA/STP

INJECTION MOuLDING COMPONENTS

CYTEC-UK – Precision Cylinder & Mould Technology

CYTECUK specializes in high-precision hydraulic cylinders, clamping systems, milling heads, and motor spindles for various industrial applications, including tool & mold making, the automotive industry, and aerospace.

  • CyTec UK – Precision Cylinder & Mould Technology

    The company is based in Oldham, UK, and provides solutions from CyTec, AHP Merkle, I-Mold, Servomold, Ermanno Balzi, and Feller Engineering.

  • Servo-driven mould solutions

    ServoMold specializes in servo-electric automation solutions for injection moulds. They provide components like unscrewing devices and linear drives to enhance precision and efficiency in mould construction.

Email: info@cytecuk.com

The company is based in Oldham, UK, and provides solutions from CyTec, AHP Merkle, I-Mold, Servomold, Ermanno Balzi, and Feller Engineering.

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